Vibrating Nut And Bolt Vibro Bowl Feeder Equipment
Product Introduction:
The core mechanism of the nut conveyor relies on vibration-based feeding and precision guidance systems. It operates through a meticulously synchronized mechanical sequence: "sorting, orientation alignment, separation, conveyance, and precise placement." Initially, loose nuts are systematically organized and spatially aligned via custom-designed helical tracks within the vibratory bowl. They are then smoothly advanced through a linear vibration feeder. Finally, each nut is individually separated from the track and accurately positioned—utilizing either high-pressure air jet delivery or automated pick-and-place mechanisms—directly above the workpiece’s threaded hole, prepared for subsequent fastening by the actuator.
Features:
1.Rapid Transfer Performance
Leveraging compressed air as its driving force, nuts are accelerated through precision-engineered delivery channels, reaching their designated locations within millisecond timeframes. This capability makes the solution ideal for high-tempo production environments where swift assembly operations are essential, delivering measurable gains in throughput efficiency.
2.Simplified Structural Configuration
Composed mainly of a vibratory sorting unit and an air-jet delivery module, the system incorporates few moving mechanical components. This lean design enhances operational stability, minimizes unplanned stoppages, and simplifies upkeep—generally requiring only routine maintenance of air filtration and track clearance.
3.Competitive Cost-Benefit Profile
This method ranks among the most cost-effective options for automated part transfer, offering lower upfront expenditures and reduced ongoing operational costs. It serves as a practical automation pathway for budget-conscious operations or projects targeting rapid ROI, typically yielding a swift capital recovery cycle.
4.Adaptable Spatial Integration
The flexible transfer lines can be configured according to available workshop layout and equipment positioning, navigating around physical barriers to accurately deliver nuts into confined spaces or complex angles where robotic systems face access limitations.
Technical Parameters:
| | AC220V, 50Hz / 60Hz; Max 250 - 400VA |
| | Square, round. Hexagon, T, dome, with cover, with rib, collar etc. |
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| | 9L (10,000 pcs for M6 nut) |
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General Structures:
Detailed Images:
Transportation Pipeline: It is usually a flexible hose made of polyurethane or nylon material, with quick couplings at both ends. As an exclusive track connecting the host and the workstation. After the separated individual nuts enter the pipeline, they will be pushed by compressed air (blowing type) or mechanical mechanism (pushing type) that opens instantly, flying at high speed inside the pipeline and reaching the feeding nozzle at the end. Its flexibility ensures that it can bend freely with the robotic arm or moving mechanism.
Vibration disk/Hopper: It is a bowl shaped container with a spiral ascending track inside. By using electromagnetic force or motor drive to generate high-frequency micro amplitude vibration, the stacked nuts are used to climb in an orderly manner along a spiral track. During this process, the nuts will be oriented through specific track structures (such as notches, stops, blow holes, etc.) to ensure that all nuts enter the next stage in a uniform posture (such as threaded holes facing up/down). It is like the "heart" of the system, providing stable and orderly "blood" (nut) for subsequent processes.
Direct Vibration Feeder: A linear vibration track, usually separated from but tightly connected to the vibration disc base. It serves as a 'buffer and acceleration channel'. Receive the directional nut gushing out from the outlet of the vibrating disc, and through its own linear vibration, smoothly and continuously transport the nut to the next stage - the separation mechanism. It can effectively eliminate congestion at the outlet of the vibrating disc and provide stable and uniform nut flow for separation.
Pneumatic System: Including gas source interface, filter, pressure reducing valve, oil mist device (triple piece), and solenoid valve. The 'power muscles' that make up the device. Provide clean, dry, and pressure stable compressed air. This airflow is both the "power source" that drives the nut to move at high speed inside the pipeline, and may also be the "driver" that drives the cylinder type separation mechanism.
Scene Images:
Application:
Supporting Point Projection Welding Machines:
The nut conveyor and fixed spot welding machine are typically connected in series within automated production lines, forming an efficient nut welding unit. Their collaborative process is as follows: First, the nut conveyor uses a vibratory bowl for orientation and alignment, precisely blowing nuts through pneumatic tubes onto the positioning pins of the welding gun electrode head. Next, the spot welding machine drives the upper electrode to descend, ensuring the workpiece and nut are tightly pressed together, while the internal clamping device of the conveyor supports the nut from the rear to prevent displacement. Finally, the spot welding machine applies a high instantaneous current, causing the nut's welding protrusion and the workpiece contact surface to melt instantly, forming a weld nugget and achieving permanent fixation. The entire process is coordinated via PLC signals, enabling seamless integration of automatic nut feeding, precise positioning, and high-strength welding, significantly improving production cycle time and welding quality consistency.
Double Heads Capacitor Energy Storage Point Projection Welding Machine
This double headed nut energy storage welding machine achieves efficient dual station synchronous welding by equipping two independent nut conveyors. It can simultaneously implant nuts at two points on the workpiece, which can nearly double the efficiency compared to single head equipment and greatly optimize the production cycle. This design is particularly suitable for sheet metal parts, chassis cabinets, and other products that require intensive welding of multiple nuts. While ensuring precise positioning and firm welding, it also ensures the continuity and high output of the production process.
FAQ:
1. When can you arrange shippment?
The shippment is 15 days after getting deopsit, but customized machines should be more than 25 days.
2.Do you inspect the finished products?
Yes, each step of production products will be came out inspection by QC department before shipping.
3.Are you factory?
Yes, we are factory, all machine is made by ourself and we can provide customize service according to your requirement.
4.How to buy your Spot Welder?
Please send us inquiry to our email, and we will give you a PI to send us payment.
5. How to contact you?
You can send a mail for us and call us.
6.How will you deliver my goods to me?
We always ship by air and sea in the mean time.
7.How about your transport packing? Is it possible to damage the machine during the transportation?
We have rich experience on international transportation. All the packing are extra thickness carton filling with protective PE foam and waterproof membrane. No damage happened during transportation until now.
8.What kind of payment do you accept?
T/T, Western Union, PayPal, .L/C, D/A, etc.
Company Profile:
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Vibrating Nut And Bolt Vibro Bowl Feeder Equipment Images
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